One of the more recent developments in the vinyl window industry is the introduction of foam filling the frames and sash. This is nothing new to the industry in general, as first the aluminum windows were offering it, and then the fiberglass windows, now some of the vinyl windows manufactures are offering it.
Foam filling would seem like an easy way to get better insulation from your windows, but is it really? The reason foam has been so successful in the aluminum and fiberglass windows are because the only have one or two chambers. Due to this, foam filling will increase their insulation. Also because these windows have a mechanically joined corner, the foam will not interfere with the strength of the joint. In a well designed vinyl window foam insulating will offer little to no increase in insulating value and can possibly cause other issues. A well designed window will have many chambers. The outer chamber in the sash offers the ability to vent and drain any water that might work its way into the glazing chamber. It also will help keep the vinyl from building up to much heat in a darkly coloured window. The other chambers will have contained air spaces and this is what gives the vinyl it’s good insulating values. Just think of fiberglass insulation. It’s all of the little air pockets that give it such good insulation properties. It also offers a greater surface area to help strengthen the corner welds. In a poorly designed vinyl window there will be fewer chambers, this makes the window weaker, and have lower insulation. Foam insulation will offer somewhat better insulation, but in an inferior window. The foam cannot go completely into the corners or it will contaminate the welds, causing them to be very weak. Another benefit people are selling about foam filling is that it will make the window quieter, so does more chambers.
In the end foam filling is more of a gimmick than it is good. All foam does is make an inferior window seem as good as a better window. But it’s still a weaker product with a lot of short comings.














